Application Industry
Complete Packaging Solutions Serving All Key Industries Across the Globe
Food & Beverage Industry
Targeting liquid dairy, fruit & vegetable juices, carbonated soft drinks, edible oils, sauces & condiments, beer, and functional beverages, we offer modular whole-line integration based on the ISA-88 batch control standard. Filling units employ Coriolis mass flow meters or servo-driven piston metering with accuracy ≤ ±0.2%, achieving up to 6,000 bottles/hour per head (500ml). Capping modules support magnetic hysteresis torque control and photoelectric seal inspection, compatible with aluminum foil induction caps, screw tamper-evident caps, and press-on closures, with reject rate ≤ 0.05%.
Labeling systems support cold glue, hot-melt, pressure-sensitive, and roll-fed shrink sleeve labeling with ±0.3 mm accuracy; optional OCR/OCV vision inspection and rejection. Downstream integration includes dynamic checkweighing, X-ray foreign body inspection, and metal detectors (ferrous/non-ferrous/stainless steel), with OPC UA connectivity to SCADA and MES, providing batch traceability and CIP/SIP automatic cleaning logs. The whole line complies with FDA 21 CFR Part 11, GB 12695, and ISO 22000, supporting remote operation and predictive maintenance.
Personal Care & Cosmetics Industry
For high‑viscosity and multiphase products such as lotions, creams, shampoos, fragrances, nail polishes, and aerosols, we provide fast‑changeover intelligent packaging lines based on flexible manufacturing concepts. Filling equipment uses servo‑driven rotary lobe pumps or piston metering with a fill range of 1 ml – 5,000 ml, viscosity adaptability up to 200,000 cP, and changeover time ≤ 8 minutes. Capping machines feature closed‑loop servo torque control, supporting pump caps, duckbill caps, flip‑top caps, snap‑on caps and other specialty closures, with cap alignment and slip detection; torque accuracy ±0.1 N·m.
Labeling systems offer dual‑side labeling, wrap‑around orientation labeling, and top/bottom labeling, driven by servo motors with CCD vision alignment achieving ±0.2 mm accuracy. Integrated inline 3D vision inspection automatically rejects labels with absence, skew, or blister defects. Downstream modules include automatic unscrambling, cap/ pump sorting, and robotic case packing linked to WMS, enabling zero‑residue batch changeover. Ex‑proof (Ex) configuration optional for volatile components (e.g., alcohol), complying with GB 3836 and ATEX 114, and certified to ISO 22716 (GMPC).
Pharmaceutical & Nutraceuticals Industry
Strictly following cGMP, EU GMP Annex 1, and China GMP for both sterile and non‑sterile dosage forms, we provide intelligent packaging lines based on ISA‑88 batch control and compliant with 21 CFR Part 11 electronic records and signatures. Filling units employ ceramic rotary piston pumps or peristaltic pumps with single‑use tubing, filling accuracy ≤ ±0.5%, supporting CIP/SIP and integration with RABS/isolators. Capping machines feature real‑time torque recording, wireless torque sensors, and closed‑loop feedback, suitable for child‑resistant caps, break‑off caps, press‑on caps, meeting ASTM D3198 torque test standards.
Labeling systems integrate drug serialization (TTO/laser/inkjet), 3‑level aggregation (carton‑case‑pallet), and OCR vision verification. Downstream includes blister/cartoning integration, checkweighing (accuracy ±0.1g), 3D wrapping/strapping, and fully automatic case packing & palletizing, with connectivity to LIMS, SAP, and traceability cloud platforms. Validation support documentation (IQ/OQ/PQ) and aseptic process simulation services are provided. Compliant with FDA 21 CFR 210/211, ICH Q7, and ISO 15378 (primary packaging materials).
Chemicals & Coatings Industry
For paints, inks, adhesives, resins, lubricants, agrochemicals, and hazardous chemicals (flammable, explosive, corrosive), we offer Ex d/Ex e explosion‑proof whole‑line solutions compliant with ATEX 2014/34/EU, GB 3836.1‑2021, and NFPA 70 (NEC). Filling machines use two‑speed three‑way filling valves or Coriolis mass flow meters, accuracy ≤ ±0.1% FS (for 1L‑200L drums), equipped with automatic drip cups, anti‑drip nozzles, and static grounding/clamps. Capping machines adapt to large‑diameter screw caps, tamper‑evident caps, and plug caps, with torque control range 0.5‑50 N·m, reaction arms, and torque curve monitoring.
Downstream integration includes heavy‑duty case sealers (resistance 50 kg+), high‑speed strapping machines with tension control, and robotic palletizers (payload 200‑500 kg); conveyors use explosion‑proof pneumatic rollers or stainless steel wear strips. Integrated nitrogen purging, residual liquid recovery, spill containment trays, and emergency safety interlocks (SIL 2). Hazardous packaging marking printing, batch management, and remote operation stations for Ex zones are provided, suitable for IECEx Zone 1/Zone 21 environments.
Edible Oil & Condiments Industry
For high‑flow, high‑viscosity, particle‑laden or aromatic liquid foods (soybean oil, canola oil, soy sauce, vinegar, oyster sauce, tomato paste, etc.), we provide high‑capacity high‑speed filling lines. Filling machines use electromagnetic flow meters (EMF) or mass flow meters, accuracy ≤ ±0.1%, filling speed up to 12,000 bottles/hour (5L). Equipped with anti‑drip filling heads, quick‑change valves, and CIP return lines. Capping machines support compression caps, tamper‑evident caps, and metal screw caps, with photoelectric missing‑cap detection and high‑torque servo capping (max torque 6 N·m).
Labeling systems support hot‑melt labeling (glue uniformity ≤0.1 mm) and pressure‑sensitive wrap labeling, suitable for PET, HDPE, glass bottles, and tinplate cans. Downstream includes automatic case packing (with missing‑bottle detection), oil‑resistant hot‑melt case sealing (or fiber tape sealing), horizontal strapping, and high‑level palletizing. The line features oil‑protection conveyor chains, quick‑rinse drain systems, and checkweigher rejection, complying with GB 8955 (Hygiene specification for edible vegetable oil factory) and FSSC 22000.
Pet Food Industry
Covering four main formats: dry kibble (extruded/baked), wet food (pâté / stew in cans or pouches), freeze‑dried, and treats (jerky/chews). Dry lines use multi‑head combination weighers (14‑24 heads, accuracy ±0.5g) with vertical form fill seal machines or pre‑made bag fill‑seal units; MAP (modified atmosphere packaging) achieves residual oxygen ≤ 0.5%. Wet lines feature piston fillers integrated with vacuum capping (vacuum level -85 to -95 kPa), optionally linked to retort sterilization. Labeling systems support full‑wrap can labeling and dual‑side pouch labeling, with vision label inspection and inkjet/laser coders.
Downstream includes automatic case erectors, robotic case packing (with missing‑bag/can detection), tape case sealers, strapping/wrapping, and palletizing systems. The whole line complies with AAFCO nutrient profiles, EU EC 183/2005 feed hygiene regulations, and FDA CVM guidance. Metal detectors (sensitivity Fe 0.5mm / SUS 1.0mm), X‑ray foreign body inspection (glass/bone/rubber detectable), and checkweigher rejection are provided, with traceability system connectivity for full forward/backward traceability from raw material batch to finished pallet.
